AYZ Trading Company: Your Premier Partner in Machinery Solutions
CNC (Computer Numerical Control) wirecut machines are precision machining tools used primarily in manufacturing and metalworking industries. They operate by using electrical discharge machining (EDM) to shape and cut metal materials with extreme precision. These machines are equipped with advanced computer controls that allow for highly accurate and automated cutting processes.
CNC Wirecut Machines
So, What is CNC Wirecut Machines!
What is?
An EDM Wire-cut machine uses a continuous thin electrically conductive wire as the electrode to cut profiles on the workpiece and this process is called wire cutting. The wire and the workpiece are submerged in a dielectric fluid and sparking takes place in the spark gap between the wire and the workpiece surface. Material from the workpiece is removed by the electro-thermal process.
Used For?
Your EDM- wire cutting is used in the following applications:
- Extensively used by tool industries for machining of patterns and dies in hardened tool steel and other hard materials.
- For cutting critical and intricate profiles in components used in aerospace and medical industries.
- For cutting extrusion dies made of hard die steel.
- Punch for coining die.
- Through cavities with intricate profiles.
- Electrode with complex profile or electrode of hard material for Sinker-EDM.
- Components like large size gears where conventional manufacturing is not economical due to small quantity.
Precautions and Tips for Using Wire Cut Machines
1. It is forbidden to press any button that is unknown or unfamiliar.
2. When moving the workbench manually or automatically, attention must be paid to the position of the molybdenum wire to avoid wire breaking due to interference between the molybdenum wire and the workpiece or tooling.
3. Inflammable and explosive materials shall not be placed near the machine tool to prevent accidents caused by discharge sparks due to insufficient supply during operation.
4. After turning on the processing power supply, it is not allowed to contact the two output terminals (bed and workpiece) of the pulse by hand or hand-held conductive tools at the same time to prevent electric shock.
Uses of CNC Wirecut Machines
Prototyping
They are essential for creating prototypes and small-scale production runs of metal parts with complex geometries.
Precision Cutting
CNC wire cut machines are used to create intricate and precise cuts in various metal materials.
Die Making
Commonly employed in the manufacturing of dies and molds for industries such as automotive, aerospace, and electronics.
Jewelry Making
Ideal for crafting intricate designs in precious metals like gold and silver.
Tool and Die Maintenance
Used for repairing and maintaining existing tooling and dies.
Key Attributes
| Condition | New |
|---|---|
| Machine Type | Wire EDM |
| Video outgoing-inspection | Provided |
| Machinery Test Report | Provided |
| Marketing Type | Ordinary Product |
| Warranty of core components | 2 years |
| Core Components | PLC, Motor |
| Place of Origin | Jiangsu, China |
| Weight (KG) | 1200 |
| Warranty | 1 Year |
| Key Selling Points | Multifunctional |
| Applicable Industries | Machinery Repair Shops, Manufacturing Plant |
| Showroom Location | None |
| CNC or Not | CNC |
| Year | 2024 |
| Brand Name | DQ |
| Voltage | 220V or 380V |
| Dimension(L*W*H) | 1400*1100*1600mm |
| Power (kW) | 1.8 |
| Product name | DK7735 CNC Wire Cutting Machine |
| Workbench size | 470*710mm |
| Worktable Travel | 350*450mm |
| Surface roughness of machining(μm) | Ra≤2.5 |
| Machining accuracy | 0.015mm |
| Maximum cutting speed | 160 mm2/min |
| Electrode wire diameter | 0.12--0.20 |
| Minimum feed increment | 0.001mm |
| Pulse width adjustable range | 15-150μs |
| Maximum cutting taper | 0-3 Degree |
Our Working Process
Power Up / Test Cycle
High degree of transparency on the real equipment was purchased through a verification test that shows the machinery in action make an entire production cycle.
Set-a-Size
Configuring the machine size as a function of the product to be subjected to the transformation process through the execution of pre-tests.
Equipment regeneration
Regeneration process of each piece of equipment sold, improving performance and ensuring optimal operation.
Product lines Integration
Process of research and selection of the best machinery for the integration of a production line.
Product Samples
Parts of CNC Wirecut Machines
Wire Feeder
Feeds the wire electrode through the workpiece.
Worktable
Platform where the workpiece is secured for cutting.
Power Supply Unit
Generates electrical discharge for cutting.
Wire Guide
Guides the wire electrode during cutting.
Cutting Head
Houses the wire electrode and controls its movement.
Coolant System
Keeps the workpiece and wire electrode cool during cutting.
CNC Wirecut Machines Services
Sales and Installation
AYZ Trading Company supply high-quality CNC wirecut machines and ensure seamless installation at our clients facilities.
Training and Support
Our team provides training to operators and ongoing technical support to ensure optimal machine performance.
Customization
We offer customization services to tailor CNC wirecut solutions to the specific needs of our clients, maximizing efficiency and productivity.
Maintenance and Repair
We provides regular maintenance services and prompt repairs to minimize downtime and ensure uninterrupted operation.
Machine Tool Parameter
Suitable for any work environment.
Long service life.
Ensures that the machines is qualified before leaving the factory.
1.standard maximum cutting taper: ± 6°/80mm; (±15°,±30°, ±45° are optional)
2. Precision s 0.02mm, according to GB7926-2005 standard; (f linear guide equipped the precision can reach 0.01mm)
3.Best surface roughness s Ra2.5um (single-cut), Ra1.5um (multi-cut);
4.Molybdenum wire diameter:0.1-0.2mm;
5.Max.cutting speed≥120mm2/min;
6. Voltage:3 phase 380v (single phase 220v,3 phase 220v or other voltage can be customized), Power1.5KW;7.working fluid:water-based emulsion.
CNC Wirecut Machines Products
Do you need help? Talk to one of our consultants ...